Circular Manufacturing 5.0

Revolutionizing Photovolatic Production

PROJECT OVERVIEW

Circular Manufacturing 5.0

CIRCMAN5.0 is an initiative aimed at transforming the photovoltaic (PV) manufacturing sector into a more sustainable and efficient industry through the use of circular manufacturing principles. This project focuses on developing a human-centered, AI-aided digital framework designed to optimize the entire lifecycle of PV products—from design and production to end-of-life recovery. By integrating cutting-edge technologies such as machine learning, digital twins, and blockchain, CIRCMAN5.0 seeks to reduce environmental impact, enhance resource efficiency, and foster a sustainable future.

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European Countries

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High-profile European Partners

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Use Cases

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Research Centers

Technological Pillars

Technological Synergy for Industry Advancement

CIRCMAN5.0 leverages cutting-edge tools like AI, blockchain, and digital twins to enhance operational efficiency, improve transparency, and drive innovation in the photovoltaic sector.

AI-Driven Eco-Design and Simulation

CIRCMAN5.0 leverages AI-driven modeling and parametric simulation techniques to integrate circular-by-design principles. This eco-design approach ensures compliance with the latest EU regulatory standards while fostering sustainable product development.

Machine Learning-Powered Dynamic Manufacturing Optimization

Our ML-assisted algorithms enable real-time production reconfiguration, adapting to evolving conditions and optimizing manufacturing processes to reduce material waste and improve efficiency.

Cognitive Digital Twin Simulation

By adopting standardized Asset Administration Shell (AAS) protocols, our Cognitive Digital Twin technology enhances manufacturing process modeling with built-in cybersecurity-as-a-service functionalities. This ensures thorough, adaptable, and highly efficient manufacturing strategies for resource and waste management.

Circularity & Life Cycle Assessment (LCA) Framework

We integrate AI-based forecasting models, routing optimization techniques, and embodied energy and carbon emissions assessments to deliver a comprehensive evaluation of sustainability. This framework empowers manufacturers to make data-driven decisions for reducing environmental impact.

Human-in-the-Loop (HITL) Decision Support System

CIRCMAN5.0’s HITL Recommendation Engine provides actionable insights to optimize raw material usage, maximize material reuse, and implement End-of-Life (EoL) recycling strategies. This ensures prolonged product lifespans and enhanced sustainability.

Digital Product/Material Passport (DPP) & Distributed Ledger Technology

With DPP enabled by Distributed Ledger Technologies, CIRCMAN5.0 fosters circular matching of supply and demand for products and materials. Our Collaborative Space enhances transparency, traceability, and seamless information sharing across the value chain.

Sustainability

Measurable Impact for a Greener Future

CIRCMAN5.0’s success is defined through fine-grained Key Performance Indicators (KPIs) that track

By merging advanced digital technologies with sustainable manufacturing practices, CIRCMAN5.0 is leading the transition towards a circular, efficient, and environmentally conscious PV industry. Join us in shaping the future of sustainable energy!

Waste Reduction

Minimizing waste generation at every stage of production.

Material Transparency & Validation

Ensuring traceability and authenticity of materials.

Energy Efficiency

Lowering overall energy consumption.

Productivity Gains

Enhancing operational efficiency across the value chain.

Real-World Applications for Maximum Efficiency

Use Cases

Latest from CIRCMAN5.0

Media Hub

Trust and Worth

Our Partners

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CIRCMAN5.0 has received funding from the EU Horizon Europe research and innovation programme CL4-2024-TWIN-TRANSITION-01-05 under grant agreement No.101178331.

This work has received funding form the Swiss State Secretariat for Education, Research and Innovation (SERI).